A valve body kit contains components to repair or modify a valve body but is not the complete valve body. Jf506e ja5ael 09a fwd 5 speed d c e b a 750 699 283 796 282 730 869 281 280 281 712 868 596 586 616 866 reduction planet 906 908. Basic teardown of a 09a transmission of a vw jetta. Valve bodies for automatic transmission summit racing. Teardown inspection vw jetta basic teardown of a 09a transmission of a vw jetta. Get your rebuild kits and ford transmission parts fast and for less then anywhere else. A valve body is the complete assembly to include components that may be in a valve body kit. Transmission transmission valve body category products. The volkswagen 01m transmission is an electronic hydraulic fourspeed automatic. Allows opening of aisin warner linear solenoids for 5 and 6 speed models see more info. It has 100k miles and i have no idea if the transmission fluid has been changed. Save on your rebuild when you buy your ford automatic transmission parts from global transmission parts.
This remanufactured valve body will fit the 09a and jf506e applications utilized in vw, jaguar, and land rover vehicles. Generously lubricate the bore and reamer with cutting fluid i. Rags will deposit lint that can block or jam shift valves, check balls, and hydraulic ports. If the valve moves freely with the valve body off the transmission, but wont slide freely once the valve body s bolted to the transmission, suspect a warped valve body or case. These timing systems are configured to turnrotate in the. Selfstudy programme 232 5speed automatic gearbox 09a09b. The nationwide coverage offered by certified transmission at our 5 omaha shop locations is among the best in the transmission repair industry.
Get vw09a transmission rebuilding tips, vw09a troubleshooting help, vw09a technical service bulletins, and vw09a tecnical information. My n283 valve regulates the atf oil pressure of brakes b2 and b3, maximum main oil pressure is applied to the brakes when it fails, resulting in harsh gearshifts is either stuck open or shorted to plus. Jatco jf506e, vw ag509a oversized pressure regulator. Jf506e 09a automatic transmission valve body for bora vw audi a3 seat alhambra. As the name suggests, automatic transmission valve body is a major component of a vehicles automatic transmission system.
This transmission valve body assembly fixes and cures the many shifting complaints with a worn out valve body. But at the same time the box has lost in reliability indicators. Valve body faulty transmission faulty adjust linkage adjust throttle cable inspect valve body disassemble and inspect transmission at at at29 drag, binding or tieup of 12, 23 or 30d upshift manual linkage out of adjustment valve body faulty transmission faulty adjust linkage inspect valve body disassemble and inspect transmission. Automatic transmission valve body solenoid bosch f026001015set 4. Sonnax transmission parts for ford 4r55e applications. The 09g09m 6speed automatic transmission is installed in the following. This will resolve your flare concern if you do not have any other problems. Valves controlled by the transmission valve body serve a variety of functions.
Jf506e transmission rebuild kits re5f01a transmission filter. This remanufactured valve body will fit the 09a and jf506e applications. Introduction the 6speed automatic gearbox 09g is used in the audi a3 04 and audi tt. The cost of replacing a bad transmission valve body will depend on the make and model of your vehicle. The manual valve connects to the gear shift handle, and is used to close or open transmission valve passageways according to the current position of. Jf506e 09a automatic transmission valve body for vw audi a3.
Jf506e 09a automatic transmission valve body for vw audi a3 seat 5speed fawd. Heres what to consider when youre making that decision in your shop. Transmissions, well look at a few critical aspects of service for the 09g, including fluid level inspection, valve body service and rebuilding tips. Watch the atf temperature as the transmission warms up. I need to change all the solenoids on my sons 2003 1. Volkswagen engineers developed the transmission in conjunction with aisin and adapted it to volkswagen vehicles.
The results are compared against a brand new valve body and the data is then stored and available to be viewed by the customer if requested. Overseas it is known as the 5f1j or the durashift 5tronic transmission used in the mondeo vehicle starting in 2002. All 09g valve bodies are road simulation tested before shipment with our inhouse superflow axiline valve body tester. In the mazda 6 and mpv it is known as the ja5ael and with vws golf, gti and jetta it is the 09a.
In looking at the body it appears some of the solenoids blocks other solenoids from being removed. Acura, bdka teardown in this video, i teardown a 5 speed. Sins tf60sn09g transmission solenoid kit fit 09g325039. Diy drainrefill on 09a tiptronic transmission page 4. The choice to rebuild or replace the transmission valve body entirely isnt one size fits all. Some areas of failure on this transmission include leaks in the oil filling tube by.
Bolt the valve body minus the valve assembly to the case and torque it down. Jf506e 09a automatic transmission valve body for vw audi. Replacing the 09a valve body so i finally got sick of waiting up to 10 minutes to drive away when the car was cold due to the noshifting craptronic 09a solenoid problem so many of us have after 100xxx miles or so your mileage may vary and ordered a rebuilt valve body with all new solenoids from a recommended ebay vendor. Both are good options but the best option for you depends on the transmission problem, the year, make and model of vehicle, the mileage and the vehicle value. The solenoid that regulates that clutch to apply is the n282 solenoid. It uses a combination of fluid pressure detection and hydraulic signaling to control the. I bought the blauparts fluid that meets the specification for this transmission and have a new drain plug, washer, filler plug and red cap. This causes the oil pressure downstream of the clutch to increase. Our 5 certified transmission shops in omaha proudly stands behind the work performed by our transmission specialists with a standard 3 year100,000 mile warranty on all replacement automatic transmissions. The body directs pressurized transmission fluid to a network of valves that put together appropriate clutch packs for smooth gear functioning. Disassembly disassemble the valve body and discard the oe regulator valve, regulator spring and end plug. The oil chamber upstream of the torque converter lockup clutch is opened by the solenoid valve to allow oil pressure to drop.
Premium valve bodies carry a limited lifetime warranty from valvebody xpress. Information about rebuild transmission jf506e 09a vw, ja5ael, re5f01a 09a jf506e using of completely automatic valve body which is responsible for management of work of a transmission has allowed to minimize the amount of transmission essentially. If you are confident the k2 clutch drum ring sleeve is not leaking and you even have a remanufactured valve body on the transmission, back the n282 adjusting plug out 1. How to replace the starter on mk5 vw jetta equipped with manual transmission in this video you will see what troubleshgooting process i did to identify the cause of the nostarting condition on this car. Also one valve sticks in when pushed and takes awhile to reseat is this something i can sand down to make it move. The valve body is a part of all automatic transmissions that acts as the main control center of the system. The mazelike passages of the valve body form the brains of your automatic transmission, directing hydraulic fluid to the appropriate clutch packs and servos to shift gears. Valve body 09g tf60sn ipn415740a complete volkswagen 09g valve body without the two switches on the valve body 09g325039a. Although this is one of my vehicles, i was having issues with. All 09g valve bodies are completely remanufactured. The supports for the jack should be placed around the edge of the pan or rail.
Automatic transmission basics linnbenton community. Save your existing manual valve for reuse with our remanufactured valve body. The sonnax product has been updated to address chronic issues that relate to harsh shifts, flared 23 and 34 shifts, delayed engagements or no movement and neutral at a stop. Many of todays automobile engines utilize complex valve and cam timing systems. The jatco 5 speed automatic transmission is known as the jf506e in the jaguar x type and land rovers freelander.
On this video we cover a very common problem with this unit. Re5f22a aw5550sn 5551sn valve body saab chevrolet volvo saturn fiat 20032006. Basic test procedures isolate no reverse on a jatco jf506e. Valve body, xtremeaction, full manual, prostreet, forward pattern, amc, chrysler, a904, 727, a998, a999, each. I was in the process of re building my valve body on my 04 gti 1.
The six forward gears and reverse gear are engaged by three multiplate clutches and two plate brakes. The valve body controls the timing of the gears within an automatic transmission. The atf should begin to drip out fun with transmissions new problems facing the 09g by bill brayton. Download file pdf transmission repair manual jatco jf506e. Automatic transmission valve body solenoid bosch f026001014set 4. Valve body tbvechi aw 09g tf60sn 6speed automatic transmission valve body 09g325039a fit for audi vw jetta golf passat touran sharan 03up. Hello, i have a 2003 vw jetta with a 09a transmission, also known as a jatco jf506e. For hard launches, quick shifts, and full manual control at the drag strip or race track, youll. Topquality sonnax components optimize valve body function and. Synthetic manual transmission and transaxle gear lube 75w90 api gl4 mtgqt. Photos and explanations of what solenoids need to be chageout first.
Shift valves, such as the 23 shift valve, are responsible for shifting the gear up one level. However, it is one of the more expensive car part replacements that you will need to make. Sonnax transmission company 2 imtec lane, bellows falls, vt 051010440, usa. Sonnax is an industry leader in the cutting edge design, manufacture and distribution of the highest quality products to the automotive aftermarket, commercial vehicle industries, and industrial sectors utilizing drivetrain technology. Repair kit for valve body and tells you what other videos did not. Download file pdf jf506e rebuild manual 09a reset adapts how to reset adapts on vw 09a jatco jf506e. There is a sequence to the order of how you change out these solenoids.
Aw tfsn, tfsn, tfsn mini ga6f21wa vag 09g, 09k, 09m 6speed fwd electronic control. Transmission solenoid set 6 speed jetta, rabbit, passat, golfgti, tt, q7 09g. When solenoid valve n91 shuts off the flow, the oil pressure upstream of the clutch builds up again. Sonnax transmission parts for vwaudi 09a applications. Widespread breakage is failure of solenoids which already.